The feed mixer machine is one of the most vital pieces of equipment in industrial and semi-industrial livestock farms.This machine plays a key role in accurately and evenly mixing animal feed, and any disruption in its performance can directly affect livestock health and farm profitability.
When a feed mixer breaks down, it is not just one machine that fails, but the entire livestock feeding chain is disrupted.
elays in repair or improper servicing can lead to reduced efficiency, higher feed consumption, and even livestock diseases. For this reason, choosing a professional team for feed mixer repair services is extremely important.
In this article, we fully discuss feed mixer repairs, common problems, costs, maintenance tips, and the specialized services of Shamshiri Repair Group across all regions of Iran with on-site service.
➡️ What is a Feed Mixer Machine and What Is It Used For?
A feed mixer is a machine used to mix forage, concentrates, silage, supplements, and livestock feed additives. This machine ensures that the feed mixture is distributed evenly to all animals.
Feed mixers are produced in different types such as vertical, horizontal, trailed, and stationary models. Each of these models is designed for specific farming conditions and has different performance features.
Proper use of a feed mixer reduces feed waste, increases livestock productivity, and improves herd health. For this reason, a breakdown of this machine can cause significant financial losses.
➡️ Why Is Feed Mixer Repair Important?
Feed mixer repair is not just about fixing a simple breakdown. It is directly related to the quality of livestock nutrition and has a direct impact on milk and meat production.
If the feed mixer does not mix properly, some animals receive more nutrients while others receive less. This leads to uneven growth and reduced productivity.
Timely repair of the machine helps prevent bigger failures. Many serious damages start with a small issue that, if not taken seriously, will multiply the repair costs.
Signs of Feed Mixer Machine Failure
Knowing the warning signs helps you fix the problem before the machine completely stops working.
Unusual Noise During Operation
If the feed mixer makes unusual noises while rotating, there may be a problem with the gearbox, bearings, or blades.
Uneven feed mixing
One common sign of failure is improper mixing of forage and concentrate, which indicates a problem with the blades or the shaft.
Excessive Machine Vibration
Excessive vibration may be caused by unbalanced blades or a damaged frame.
Reduced Rotation Speed
If the machine runs slower than usual, there may be a problem with the motor or the power transmission system.
The Most Common Technical Problems of Feed Mixers
Feed Mixer Gearbox Failure
The gearbox is the heart of the feed mixer. Its failure usually occurs due to lack of lubrication, excessive load, or normal wear and tear.
Blade Wear or Breakage
Over time, the blades become dull or break and need repair or replacement.
Main Shaft Failure
If the shaft bends or cracks, the entire machine’s performance is disrupted.
Problems in the Hydraulic System
In trailed or hydraulic models, oil leaks or pressure loss cause performance issues.
Feed Mixer Repair Services by Shamshiri Group
Shamshiri Group is one of the specialized teams in feed mixer repair services across Iran, providing professional on-site service.
Features of Shamshiri Group’s Services:
- Dispatching technicians to all regions of Iran
- On-site service with no need to move the machine
- Use of original and high-quality parts
- Accurate troubleshooting with specialized equipment
- Providing a warranty for repair services
These services allow farms to return their machines to the production cycle without long downtime.
Advantages of On-Site Feed Mixer Service
- On-site service is one of the most important advantages of Shamshiri Group’s repairs.
- With this method, there is no need to transport the machine to a workshop. This reduces transportation costs and prevents further damage to the equipment.
- It also minimizes downtime, allowing the farm to return to normal operations more quickly.
Stages of Feed Mixer Machine Repair
Step One: Specialized Troubleshooting
First, the machine is thoroughly inspected to identify the root cause of the problem.
Step Two: Cost and Time Estimation
After inspection, the estimated cost and repair time are communicated to the client.
Step Three: Repair or Replacement of Parts
If necessary, worn parts are replaced and technical adjustments are carried out.
Step Four: Final Testing
After the repair, the machine is fully tested to ensure proper performance.
How Much Does Feed Mixer Machine Repair Cost?
The cost of feed mixer repairs depends on several factors:
- Type of failure
- Machine model and brand
- Need for part replacement
- Project location and geographical distance
On average in recent years, the cost of feed mixer repairs starts from several million tomans and can reach several tens of millions in more serious cases.
For an accurate cost estimate, you can contact Shamshiri Group Repair Services.
Important Tips to Extend the Lifespan of a Feed Mixer
Routine Servicing
The machine should be inspected and serviced at least once every three months.
Regular Lubrication
The gearbox and moving parts must be lubricated according to a regular schedule.
Proper Use of the Machine
Overloading or improper use reduces the machine’s lifespan.
Practical Example of a Repair Project
In one of the industrial livestock farms in Khorasan Province, a vertical feed mixer suffered from a broken shaft and gearbox failure.
By dispatching a technical team to the site, Shamshiri Group diagnosed and repaired the machine in less than 24 hours. As a result, the farm continued its operations without long downtime.
Statistics and Figures Related to Feed Mixers
According to statistics published by livestock research centers:
- Using a standard feed mixer increases feed efficiency by up to 20%.
- A feed mixer breakdown can increase feeding costs by up to 30%.
- Regular servicing reduces major repair costs by 40%.
Conclusion and Summary
Feed mixer machine repair is a very important matter for every professional livestock farmer.
If repairs are not done on time and by specialists, significant financial losses will be imposed on the farm. For this reason, choosing a reliable team like Shamshiri Group Repair Services, offering on-site service across all regions of Iran, is a smart decision.
By using professional services, you can confidently keep your machine in the best condition and prevent unexpected downtime.
Frequently Asked Questions (FAQ)
How long does feed mixer machine repair take?
Depending on the type of failure, it usually takes from a few hours to two working days.
Does Shamshiri Group provide services in all provinces?
Yes, Shamshiri Group offers on-site service in all regions of Iran.
Are original parts used?
Yes, only original and high-quality parts are used in the repairs.
How often should a feed mixer be serviced?
It is best to carry out routine servicing once every three months.